Update: I elected to use regular mild steel wire after I discovered the tougher wire broke too easily when bent and forth. I plan to inspect after some miles.
Pic: master link with 1.6mm wire inserted and ready for the 2nd bend and snip to length..
The clutch pressure plate has worn the area where the release bearing fits. There'd be 1mm (.040") or more wear. The plan is to braze the area and lathe a new seat for the bearing making it a light tap fit.
I'll make a plate to keep it from warping. The same plate will be used to mount it to the face plate.
Pic of jig ..
Ready for brazing....
Brazed and turned to size..
A spacer was missing from the release mechanism. It may be the cause of the pressure plate wear. I made it from mild steel. 5/8" bore x 14.3mm long. The outside diameter was made to fit the housing and seal carrier. I plan to harden it.
Pic of spacer before hardening..
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